Technology
From raw material storage to finished rubber slabs — engineered mixing lines with precision weighing, clean conveying and intelligent control.
Core Technology Advantages
Six capabilities that keep our mixing lines precise, clean and reliable.
Precise Formula Weighing
Carbon black, process oil and small ingredients are weighed automatically with an accuracy of ±0.1%, keeping every batch strictly on formula.
Dust-tight Pneumatic Conveying
Fully enclosed pneumatic conveying prevents carbon black leakage, protects the workshop environment and cuts material loss.
Energy-efficient Mixing Control
Optimized temperature and pressure curves shorten the mixing cycle, reduce energy consumption and deliver consistent compound quality.
PLC Centralized Control
A central PLC links the entire line with equipment interlocks and instant fault alarms for safe, unattended operation.
MES Traceability
Every batch of compound is recorded with its formula and full process data, supporting end-to-end quality traceability.
Modular Integration
Modular upstream and downstream units integrate flexibly with existing equipment and grow with your production capacity.
Mixing Process Flow
The complete banbury mixing workflow across eight controlled stages.
Raw Material Storage
Carbon black, rubber bales and process oil are stored in dedicated silos, warehouses and oil tanks.
Automatic Weighing
Carbon black, oil and small ingredients are weighed separately by automatic weighing stations.
Internal Mixing
The internal mixer mixes under ram pressure following a controlled temperature curve.
Dumping & Sheeting
The dumped compound is sheeted on an open mill or a roller-die extruder.
Film Cooling
The rubber film passes through a cooling line with controlled temperature and anti-tack treatment.
Slab Cutting & Stacking
Cooled film is automatically cut to slab length and stacked in uniform piles.
Quality Check
Rapid inspection and sampling verify dispersion, viscosity and other batch properties.
Storage & Logistics
Finished slabs are palletized and transferred to the warehouse for dispatch.
Control Systems
Integrated control and information systems for the whole mixing line.
HopeMixer Control System
A configuration-based SCADA system purpose-built for internal mixer lines, giving operators a clear, real-time view of every mixing stage.
- Real-time display of mixing curves
- Temperature and pressure monitoring
- Centralized recipe management
- Automatic feeding interlocks
- Fault self-diagnosis and alarms
MES Production System
A manufacturing execution system that turns mixing-line data into traceable production, quality and energy intelligence.
- Production scheduling
- Per-batch process data traceability
- Energy consumption statistics
- Quality reports
- Remote operation and maintenance access
Frequently Asked Questions
Quick answers about mixing technology, equipment and control.
整线总包包含哪些范围？
从签约到产线投产需要多长时间？
是否支持海外安装调试与售后？
上辅机系统适配哪些规格的密炼机？
小粉料配料系统应选全自动还是半自动？
称量精度能达到什么水平？
Technical Documents
Technical resources to support your project planning.
Rubber Mixing Line Technical White Paper
System architecture, capacity configuration and technical specifications of a complete rubber mixing line.
Banbury Mixer Selection Guide
How to choose internal mixer volume, rotor type and drive configuration for your compounds and throughput.
Auxiliary Machine Layout Manual
Layout principles and space requirements for weighing, conveying, cooling and downstream auxiliary equipment.